Robotics in Manufacturing

Application

Depalletizing

Depalletizing robots remove cases or layers from a loaded pallet and feed them onto a line, the reverse of palletizing and often the harder problem because incoming pallets vary more.

The robot identifies the top layer of a pallet, whether uniform or mixed, and picks cases off one at a time or in groups, placing them onto an outfeed conveyor for downstream processing.

Incoming pallet loads are rarely as consistent as the patterns a palletizer built, so vision-guided pick location and layer height sensing do more work here than in straight palletizing.

Mixed-case pallets, mis-stacked layers, and damaged product are common enough that the gripper and vision system need margin for handling irregular picks without stalling the line.

Related applications

Common questions

What robots are used for depalletizing?
Depalletizing suits palletizing, 6 axis industrial robots. Examples include fanuc m 410ic, abb irb 460, yaskawa motoman mpl160.
What payload and reach does depalletizing need?
Payload is typically 20 to 300 kg with reach around 2000 to 3200 mm.
What matters most for depalletizing?
Vision-guided pick location and layer sensing. Vacuum gripper suited to mixed case handling. Conveyor outfeed synchronization. Tolerance for irregular or damaged pallet loads.