Robotics in Manufacturing

Controller & setup

Configuring Alarm Severity

For a technician reviewing how the controller categorizes and responds to specific alarms, such as which alarms stop the program versus which only warn.

Advanced~30 min8 steps
  1. Step 1.

    Identify the specific alarm in question

    Note the exact alarm code and current behavior before making any change.

  2. Step 2.

    Review the manufacturer's default severity

    Check the alarm reference manual to confirm what the default severity and response are for this alarm.

  3. Step 3.

    Back up the controller first

    Save a backup before changing any alarm configuration.

  4. Step 4.

    Open the alarm severity configuration screen

    On the pendant, go to System, then Alarm Severity or the equivalent configuration menu.

  5. Step 5.

    Review, do not weaken, safety-related alarms

    Confirm the alarm being adjusted is not a safety-related fault; those should remain at the manufacturer's default severity.

  6. Step 6.

    Adjust the severity for the appropriate alarm

    Change only non-safety alarms where the default behavior does not fit the application, such as a warning that should also log to a PLC.

  7. Step 7.

    Test the new behavior

    Trigger the condition, where safely possible, and confirm the alarm now behaves as configured.

  8. Step 8.

    Document the change and reasoning

    Record what was changed and why in the maintenance log.

Common questions

How long does Configuring Alarm Severity take?
Configuring Alarm Severity is rated Advanced and takes about 30 minutes across 8 steps.
What tools do I need?
You will need Teach pendant.
What should I do before starting?
Reason for the change is documented, such as a specific alarm behaving incorrectly for the application.
What is the first step?
Identify the specific alarm in question. Note the exact alarm code and current behavior before making any change.

Attribution

Procedure steps on this page are checked against the site's editorial safety rules and manufacturer-manual sourcing standards.

Last reviewed: 2026-07-21.

Edited by Mike Ramsey / Reliable Media.Editorial process