Robotics in Manufacturing

Backups & recovery

Verifying Backup Integrity

For a technician confirming a saved backup is actually usable before relying on it, rather than discovering a corrupt file during an emergency restore.

Basic~15 min5 steps
  1. Step 1.

    Check file presence and size

    Browse the backup media and confirm the expected files exist and are not zero bytes.

  2. Step 2.

    Compare against a known file list

    If a checklist of expected files exists for this robot's backup type, confirm nothing is missing.

  3. Step 3.

    Open a sample program file

    Open one or two TP program files and confirm they contain readable, sensible content rather than garbled data.

  4. Step 4.

    Test restore to a non-production robot if possible

    Where a spare or offline controller is available, perform a full test restore to confirm the backup loads without error.

  5. Step 5.

    Record the verification

    Log the date and result of the verification alongside the backup file for future reference.

Common questions

How long does Verifying Backup Integrity take?
Verifying Backup Integrity is rated Basic and takes about 15 minutes across 5 steps.
What tools do I need?
You will need Teach pendant or PC, The backup media to be checked.
What should I do before starting?
A backup has recently been created and is available for review.
What is the first step?
Check file presence and size. Browse the backup media and confirm the expected files exist and are not zero bytes.

Attribution

Procedure steps on this page are checked against the site's editorial safety rules and manufacturer-manual sourcing standards.

Last reviewed: 2026-07-21.

Edited by Mike Ramsey / Reliable Media.Editorial process