Robotics in Manufacturing
Yaskawapalletizing

Yaskawa Motoman MPL160 II

High speed palletizer for cases, bags, and drums

The MPL160 II is a dedicated palletizing robot built for high cycle rates stacking cases, bags, and drums onto pallets. Its geometry is tuned for fast, repeatable layer building rather than general purpose reach.

J1J2J3J4MAX REACH3159 mmPAYLOAD160 kgREPEATABILITY±0.5 mm
KINEMATIC SCHEMATIC4 DOF · SERIAL LINKAGE
Payload
160 kg
Reach
3,159 mm
Repeatability
±0.50 mm
Axes
4

Specifications

Manufacturer-class reference figures

Brand
Yaskawa
Class
palletizing
Payload
160 kg
Reach
3159 mm
Repeatability
±0.5 mm
Axes
4
Robot mass
1700 kg
Protection
IP54 body / IP67 wrist
Controller
DX200
Introduced
Not confirmed
Mounting
Floor

Strengths & trade-offs

Strengths

  • High throughput palletizing cycle
  • Long reach covers full pallet patterns
  • Purpose tuned motion for stacking speed
  • Works with common layer forming software

Consider

  • Dedicated to palletizing rather than general handling
  • Large reach needs a clear cell footprint

In the field

How this arm shows up on real lines

The Motoman MPL160 II is a four-axis Yaskawa arm built for palletizing. It handles up to 160 kg, enough for the filled cases, bags, and drums its tagline calls out. The geometry is tuned for layer building rather than general purpose reach, so the four axes serve the stacking motion behind a palletizing-pattern.

At 3159 mm, the reach covers full pallet patterns, a strength this record calls out directly. That span lets a single arm build complete layers across a wide work-envelope without shifting the pallet. The arm weighs 1700 kg and installs in a floor mount.

Repeatability sits at 0.5 mm, which helps keep stacked layers aligned as a pattern builds. The record positions the arm around a high throughput palletizing cycle, so cycle-time carries weight on this class. The 160 kg payload sets the budget for the load and its gripper together, and beyond palletizing the record lists packaging and material-handling as fits.

A DX200 controller drives the arm and its motion. It carries an IP54 body / IP67 wrist rating. Its considerations note that the large reach needs a clear cell footprint, so the layout has to leave room around the swing.

For a line that stacks cases, bags, or drums up to 160 kg and wants one floor-mounted arm to reach a full pallet, the MPL160 II fits. Its 0.5 mm repeatability suits tall, tidy layer builds. Teams needing general purpose handling or a tight cell should look elsewhere, since it's dedicated to palletizing and the 3159 mm reach wants space.

Where it lands

This model against its closest alternatives

Reach (mm)
Yaskawa Motoman MPL160 II
3,159 mm
Kawasaki CP180L
3,255 mm
FANUC M-410iB/140H
2,850 mm
FANUC M-410iC/185
3,143 mm
Payload (kg)
Yaskawa Motoman MPL160 II
160 kg
Kawasaki CP180L
180 kg
FANUC M-410iB/140H
140 kg
FANUC M-410iC/185
185 kg

Alternatives to consider

Common questions

What is the payload of the Yaskawa Motoman MPL160 II?
The Yaskawa Motoman MPL160 II has a rated payload of 160 kg.
What is the reach of the Yaskawa Motoman MPL160 II?
The Yaskawa Motoman MPL160 II has a maximum reach of 3159 mm.
How precise is the Yaskawa Motoman MPL160 II?
Its rated repeatability is ±0.5 mm across 4 axes.
What is the Yaskawa Motoman MPL160 II used for?
Typical applications include palletizing, packaging, material handling. It is a palletizing robot from Yaskawa.
What controller does the Yaskawa Motoman MPL160 II use?
The Yaskawa Motoman MPL160 II runs on the DX200 controller.