Robotics in Manufacturing

Head to head

ABB IRB 6640 vs KUKA KR 300 R2500

A specification duel across payload, reach, precision, and footprint, with a plain read on which arm suits which job.

ABB2 of 5 categories
ABB IRB 6640

Heavy-payload foundry-proven material handler

KUKA2 of 5 categories
KUKA KR 300 R2500

High payload robot for heavy parts and tooling

Specification duel

Green marks the stronger figure. Unconfirmed specs are shown but not scored.

235 kg
Payload
300 kg
2,550 mm
Reach
2,496 mm
±0.05 mm
Repeatability
±0.06 mm
6
Axes
6
1,310 kg
Robot mass
1,120 kg
2007
Introducedreference
Not confirmed

The verdict

The specs separate them here: the KUKA KR 300 R2500 carries more, 300 kg to the ABB IRB 6640's 235 kg. If precision drives the job, the ABB IRB 6640 holds the tighter repeatability at ±0.05 mm. They run different controllers, the ABB IRB 6640 on the IRC5 and the KUKA KR 300 R2500 on the KR C4, so whichever platform your team already programs and stocks parts for is a real tiebreaker. For a tight or overhead cell, the KUKA KR 300 R2500 lists Ceiling mounting, which the other does not. Both are aimed at material handling and machine tending, with the KUKA KR 300 R2500 to press tending.

ABB IRB 6640
  • Proven in foundry and press-tending duty
  • High payload with foundry-sealed options
  • Rigid structure holds accuracy under load
  • Long service life in continuous operation
KUKA KR 300 R2500
  • High payload with a manageable footprint
  • Rigid arm structure for heavy tooling
  • Good repeatability given its load class
  • Established support network

Common questions

Which has more payload, the ABB IRB 6640 or the KUKA KR 300 R2500?
The KUKA KR 300 R2500 has more payload at 300 kg versus 235 kg.
Which reaches farther?
The ABB IRB 6640 has more reach at 2550 mm versus 2496 mm.
Which is more precise?
The ABB IRB 6640 holds tighter repeatability at ±0.05 mm.
Should I choose the ABB IRB 6640 or the KUKA KR 300 R2500?
Match the pick to the job. The ABB IRB 6640 is a 6-axis industrial arm at 235 kg and 2550 mm. The KUKA KR 300 R2500 is a 6-axis industrial arm at 300 kg and 2496 mm.