Robotics in Manufacturing
KUKA6-axis industrial

KUKA KR 300 R2500

High payload robot for heavy parts and tooling

The KR 300 R2500 handles 300 kg loads with the reach needed for large part transfer and heavy tool changes. It is used in foundries, heavy stamping lines, and large part palletizing.

J1J2J3J4J5MAX REACH2496 mmPAYLOAD300 kgREPEATABILITY±0.06 mm
KINEMATIC SCHEMATIC6 DOF · SERIAL LINKAGE
Payload
300 kg
Reach
2,496 mm
Repeatability
±0.06 mm
Axes
6

Specifications

Manufacturer-class reference figures

Brand
KUKA
Class
6-axis industrial
Payload
300 kg
Reach
2496 mm
Repeatability
±0.06 mm
Axes
6
Robot mass
1120 kg
Protection
IP65 (robot & in-line wrist); IP67 foundry in-line wrist
Controller
KR C4
Introduced
Not confirmed
Mounting
Floor · Ceiling

Strengths & trade-offs

Strengths

  • High payload with a manageable footprint
  • Rigid arm structure for heavy tooling
  • Good repeatability given its load class
  • Established support network

Consider

  • Requires a reinforced foundation
  • Cycle times drop as payload approaches rated maximum

In the field

How this arm shows up on real lines

The KUKA KR 300 R2500 is a six-axis industrial arm rated to move 300 kg, and KUKA frames it for heavy parts and tooling. Its 2496 mm reach opens a broad work envelope for shifting large components across a cell. That puts it firmly in the high-payload tier, where the work is moving mass rather than chasing speed.

Repeatability comes in at 0.06 mm, which is tight for an arm hauling this kind of load. A rigid arm structure is what holds that repeatability steady under bulky tooling, and it's the trait to lean on when the end effector is large. The robot itself weighs 1120 kg, so it needs room and a plan in the cell layout.

That mass, together with the loads it swings, means a reinforced foundation is part of the install, which the record calls out directly. Careful leveling at commissioning protects the accuracy the arm is capable of. It mounts on the floor or from the ceiling, giving cell designers a choice in how heavy parts route through the station.

On the line it lands in palletizing and general material handling, stacking and moving loads lighter arms can't take. It also runs press tending, loading and pulling parts around heavy stamping equipment. Cycle times ease as the load nears the 300 kg ceiling, so it's worth sizing the payload with headroom.

For lighter transfer duty it covers machine tending around large equipment as well. On a heavy arm that runs continuously, keep reducer wear and gearbox backlash checks on a steady preventive maintenance schedule.

Where it lands

This model against its closest alternatives

Reach (mm)
KUKA KR 300 R2500
2,496 mm
ABB IRB 6640
2,550 mm
Comau NJ-220
2,701 mm
KUKA KR 210 R2700 (Quantec)
2,696 mm
Payload (kg)
KUKA KR 300 R2500
300 kg
ABB IRB 6640
235 kg
Comau NJ-220
220 kg
KUKA KR 210 R2700 (Quantec)
210 kg

Alternatives to consider

Common questions

What is the payload of the KUKA KR 300 R2500?
The KUKA KR 300 R2500 has a rated payload of 300 kg.
What is the reach of the KUKA KR 300 R2500?
The KUKA KR 300 R2500 has a maximum reach of 2496 mm.
How precise is the KUKA KR 300 R2500?
Its rated repeatability is ±0.06 mm across 6 axes.
What is the KUKA KR 300 R2500 used for?
Typical applications include palletizing, material handling, press tending, machine tending. It is a 6-axis industrial robot from KUKA.
What controller does the KUKA KR 300 R2500 use?
The KUKA KR 300 R2500 runs on the KR C4 controller.

Verified against the manufacturer datasheet for the published payload, reach, and related specs.Edited by Mike Ramsey / Reliable Media.Editorial process

SourcesDatasheet