Robotics in Manufacturing

Head to head

ABB IRB 1600 vs Comau Racer-5

A specification duel across payload, reach, precision, and footprint, with a plain read on which arm suits which job.

ABB2 of 5 categories
ABB IRB 1600

Compact fast arm tuned for arc welding cells

Comau2 of 5 categories
Comau Racer-5

Compact fast arm for assembly and light handling

Specification duel

Green marks the stronger figure. Unconfirmed specs are shown but not scored.

10 kg
Payload
5 kg
1,450 mm
Reach
809 mm
±0.05 mm
Repeatability
±0.03 mm
6
Axes
6
250 kg
Robot mass
32 kg
2005
Introducedreference
2016

The verdict

The specs separate them here: the ABB IRB 1600 carries more, 10 kg to the Comau Racer-5's 5 kg, and the ABB IRB 1600 reaches farther, 1450 mm to 809 mm. If precision drives the job, the Comau Racer-5 holds the tighter repeatability at ±0.03 mm. They run different controllers, the ABB IRB 1600 on the IRC5 and the Comau Racer-5 on the R1C, so whichever platform your team already programs and stocks parts for is a real tiebreaker. For a tight or overhead cell, the ABB IRB 1600 lists Shelf and Tilted mounting while the Comau Racer-5 lists Ceiling mounting, which the other does not. Both are aimed at machine tending, with the ABB IRB 1600 stretching to arc welding and material handling and the Comau Racer-5 to assembly and dispensing.

ABB IRB 1600
  • High acceleration for short-cycle welding
  • Compact envelope for tight fixture layouts
  • Reliable in multi-shift welding duty
  • Strong integrator familiarity
Comau Racer-5
  • Low weight for flexible mounting orientations
  • Fast cycle times for light-payload tasks
  • Slim arm profile for tight fixtures
  • Simple to relocate between cells

Common questions

Which has more payload, the ABB IRB 1600 or the Comau Racer-5?
The ABB IRB 1600 has more payload at 10 kg versus 5 kg.
Which reaches farther?
The ABB IRB 1600 has more reach at 1450 mm versus 809 mm.
Which is more precise?
The Comau Racer-5 holds tighter repeatability at ±0.03 mm.
Should I choose the ABB IRB 1600 or the Comau Racer-5?
Match the pick to the job. The ABB IRB 1600 is a 6-axis industrial arm at 10 kg and 1450 mm. The Comau Racer-5 is a 6-axis industrial arm at 5 kg and 809 mm.