Robotics in Manufacturing
ABB6-axis industrial

ABB IRB 1600

Compact fast arm tuned for arc welding cells

The IRB 1600 is a compact, high-acceleration robot used heavily in arc welding and light material handling. Its slim wrist and short cycle times suit dense multi-robot welding lines.

J1J2J3J4J5MAX REACH1450 mmPAYLOAD10 kgREPEATABILITY±0.05 mm
KINEMATIC SCHEMATIC6 DOF · SERIAL LINKAGE
Payload
10 kg
Reach
1,450 mm
Repeatability
±0.05 mm
Axes
6

Specifications

Manufacturer-class reference figures

Brand
ABB
Class
6-axis industrial
Payload
10 kg
Reach
1450 mm
Repeatability
±0.05 mm
Axes
6
Robot mass
250 kg
Protection
IP54 body / IP67 wrist (sensitive parts); IP67 optional Foundry Plus 2
Controller
IRC5
Introduced
2005
Mounting
Floor · Wall · Shelf · Tilted · Inverted

Strengths & trade-offs

Strengths

  • +High acceleration for short-cycle welding
  • +Compact envelope for tight fixture layouts
  • +Reliable in multi-shift welding duty
  • +Strong integrator familiarity

Consider

  • Payload limits it to light tooling
  • Reach is modest for large-part welding

In the field

How this arm shows up on real lines

Built by ABB, the IRB 1600 is a compact six-axis arm that the record tags as tuned for arc welding cells. It carries a 10 kg payload out to a 1450 mm reach, and it's sat in the catalog since 2005. The positioning here leans on high acceleration and short cycle times for dense multi-robot welding lines, the kind of layout where several arms crowd one line.

Mounting options span Floor, Wall, Shelf, Tilted, and Inverted, so cell designers can orient the arm around tight fixture layouts. That range suits the compact envelope the strengths list calls out for packed welding cells, where floor space is scarce. The arm itself weighs 250 kg, a fair chunk for so compact an envelope.

For arc welding, it pairs a 0.05 mm repeatability with the IRC5 controller. Welding programmers working these cells touch topics like seam tracking and the work envelope as they lay out torch paths and tune motion. High acceleration is the trait the record foregrounds for short-cycle duty.

Beyond welding, the record lists material handling and machine tending among its jobs. The 10 kg payload keeps it to light tooling, and the 1450 mm reach stays modest for large-part welding. On protection, it's rated IP54 body / IP67 wrist (sensitive parts); IP67 optional Foundry Plus 2.

On paper the standout is precision at pace. The record pairs a 0.05 mm repeatability with a six-axis frame ABB builds for high-acceleration cycles. For shops chasing tight, repeatable welds with light tooling, that combination is the IRB 1600's strongest card.

Where it lands

This model against its closest alternatives

Reach (mm)
ABB IRB 1600
1,450 mm
FANUC M-10iA/12
1,420 mm
FANUC ARC Mate 100iD
1,441 mm
FANUC LR Mate 200iD
717 mm
Payload (kg)
ABB IRB 1600
10 kg
FANUC M-10iA/12
12 kg
FANUC ARC Mate 100iD
12 kg
FANUC LR Mate 200iD
7 kg

Alternatives to consider

Common questions

What is the payload of the ABB IRB 1600?
The ABB IRB 1600 has a rated payload of 10 kg.
What is the reach of the ABB IRB 1600?
The ABB IRB 1600 has a maximum reach of 1450 mm.
How precise is the ABB IRB 1600?
Its rated repeatability is ±0.05 mm across 6 axes.
What is the ABB IRB 1600 used for?
Typical applications include arc welding, material handling, machine tending. It is a 6-axis industrial robot from ABB.
What controller does the ABB IRB 1600 use?
The ABB IRB 1600 runs on the IRC5 controller.