Robotics in Manufacturing
Comau6-axis industrial

Comau Racer-5

Compact fast arm for assembly and light handling

The Racer-5 is a compact, fast six-axis robot for assembly, machine tending, and dispensing in space-constrained cells. Its slim design and low weight make it easy to mount in unconventional orientations.

J1J2J3J4J5MAX REACH809 mmPAYLOAD5 kgREPEATABILITY±0.03 mm
KINEMATIC SCHEMATIC6 DOF · SERIAL LINKAGE
Payload
5 kg
Reach
809 mm
Repeatability
±0.03 mm
Axes
6

Specifications

Manufacturer-class reference figures

Brand
Comau
Class
6-axis industrial
Payload
5 kg
Reach
809 mm
Repeatability
±0.03 mm
Axes
6
Robot mass
32 kg
Protection
IP54
Controller
R1C
Introduced
2016
Mounting
Floor · Ceiling · Wall

Strengths & trade-offs

Strengths

  • Low weight for flexible mounting orientations
  • Fast cycle times for light-payload tasks
  • Slim arm profile for tight fixtures
  • Simple to relocate between cells

Consider

  • Low payload limits heavier tooling
  • Short reach for large fixture layouts

In the field

How this arm shows up on real lines

The Comau Racer-5 is a compact six-axis arm built for assembly and light handling in cells where floor space is tight. It carries a 5 kg payload across an 809 mm reach, so it fits tasks that stay close to the work rather than sweeping large fixtures. At 32 kg, it's light enough to relocate between cells without heavy rigging.

For placement, the record lists Floor, Ceiling, and Wall mounting, giving integrators room to bracket it beside a fixture or hang it over a machine. That flexibility helps when a bench is already crowded and the arm has to work from an unconventional angle. Comau positions the slim profile for tight fixtures, matching the space-constrained cells it targets.

Precision anchors the assembly role, with the arm repeating to 0.03 mm. That figure suits machine-tending handoffs and dispensing beads where the tool lands in the same spot each cycle. The R1C controller runs the motion, and the six axes give the wrist room to orient tooling in a confined envelope.

The application set spans assembly, machine tending, dispensing, and packaging, all light-payload work that stays inside a single cell. The arm carries an IP54 rating. Comau introduced it in 2016, and the spec sheet aims it at repetitive light handling.

Two limits shape the fit: the 5 kg payload caps heavier tooling, and the 809 mm reach stays short for large fixture layouts. The competes list points to FANUC M-10iA/12, ABB IRB 1600, and Stäubli TX2-60L.

The standout figure is that 0.03 mm repeatability, tight enough to anchor precise assembly and dispensing work inside a compact footprint.

Where it lands

This model against its closest alternatives

Reach (mm)
Comau Racer-5
809 mm
ABB IRB 1600
1,450 mm
Staubli TX2-60L
920 mm
KUKA KR 6 R900 (Agilus)
901 mm
Payload (kg)
Comau Racer-5
5 kg
ABB IRB 1600
10 kg
Staubli TX2-60L
3.7 kg
KUKA KR 6 R900 (Agilus)
6 kg

Alternatives to consider

Common questions

What is the payload of the Comau Racer-5?
The Comau Racer-5 has a rated payload of 5 kg.
What is the reach of the Comau Racer-5?
The Comau Racer-5 has a maximum reach of 809 mm.
How precise is the Comau Racer-5?
Its rated repeatability is ±0.03 mm across 6 axes.
What is the Comau Racer-5 used for?
Typical applications include assembly, machine tending, dispensing, packaging. It is a 6-axis industrial robot from Comau.
What controller does the Comau Racer-5 use?
The Comau Racer-5 runs on the R1C controller.