Robotics in Manufacturing

Sizing tool

Find a robot by payload and reach

Payload is how much the arm can carry. Reach is how far it can stretch. Set both floors on the chart, drag the amber handles, and the Match count updates live against all 91 published robot profiles in the catalog, ranked by the tightest fit.

Match
60
Near miss
2
Payload floor
10kg
Reach floor
1,000mm

Start from a cell type

PAYLOAD × REACH FIELDLOG SCALE · 91 MODELS · 60 MATCH · 2 NEAR
5001k2k0.51251020501002005001kREACH (mm)PAYLOAD (kg)REACH FLOOR1,000 mmPAYLOAD FLOOR10 kg
MatchNear missBelow
Hover a point to inspect
kg
0.5 kg1,700 kg
mm
350 mm4,683 mm
Compare top two

Arms that clear the floor

Ranked by tightest fit: least payload and reach you are not paying for.

60 matches of 91 published

  • Yaskawa · collaborative · ±0.1 mm
    10 kg · 1,200 mm
    +0 kg · +200 mm headroom
    Payload used100%
    Reach used83%
  • FANUC · collaborative · ±0.04 mm
    10 kg · 1,249 mm
    +0 kg · +249 mm headroom
    Payload used100%
    Reach used80%
  • Doosan · collaborative · ±0.05 mm
    10 kg · 1,300 mm
    +0 kg · +300 mm headroom
    Payload used100%
    Reach used77%
  • Yaskawa · collaborative · ±0.05 mm
    10 kg · 1,379 mm
    +0 kg · +379 mm headroom
    Payload used100%
    Reach used73%
  • Staubli · 6-axis · ±0.02 mm
    12 kg · 1,200 mm
    +2 kg · +200 mm headroom
    Payload used83%
    Reach used83%
  • KUKA · 6-axis · ±0.04 mm
    10 kg · 1,420 mm
    +0 kg · +420 mm headroom
    Payload used100%
    Reach used70%
  • ABB · 6-axis · ±0.05 mm
    10 kg · 1,450 mm
    +0 kg · +450 mm headroom
    Payload used100%
    Reach used69%
  • Omron · collaborative · ±0.1 mm
    12 kg · 1,300 mm
    +2 kg · +300 mm headroom
    Payload used83%
    Reach used77%
  • Universal Robots · collaborative · ±0.05 mm
    12.5 kg · 1,300 mm
    +2.5 kg · +300 mm headroom
    Payload used80%
    Reach used77%
  • FANUC · 6-axis · ±0.08 mm
    12 kg · 1,420 mm
    +2 kg · +420 mm headroom
    Payload used83%
    Reach used70%
  • Yaskawa · 6-axis · ±0.02 mm
    12 kg · 1,440 mm
    +2 kg · +440 mm headroom
    Payload used83%
    Reach used69%
  • FANUC · arc welding · ±0.02 mm
    12 kg · 1,441 mm
    +2 kg · +441 mm headroom
    Payload used83%
    Reach used69%
  • FANUC · 6-axis · ±0.02 mm
    12 kg · 1,441 mm
    +2 kg · +441 mm headroom
    Payload used83%
    Reach used69%
  • ABB · delta · ±0.02 mm
    15 kg · 1,300 mm
    +5 kg · +300 mm headroom
    Payload used67%
    Reach used77%
  • Yaskawa · arc welding · ±0.03 mm
    12 kg · 2,010 mm
    +2 kg · +1,010 mm headroom
    Payload used83%
    Reach used50%
  • Yaskawa · paint · ±0.2 mm
    15 kg · 2,000 mm
    +5 kg · +1,000 mm headroom
    Payload used67%
    Reach used50%
  • KUKA · 6-axis · ±0.04 mm
    16 kg · 2,013 mm
    +6 kg · +1,013 mm headroom
    Payload used63%
    Reach used50%
  • ABB · 6-axis · ±0.04 mm
    20 kg · 1,650 mm
    +10 kg · +650 mm headroom
    Payload used50%
    Reach used61%
  • Yaskawa · collaborative · ±0.05 mm
    20 kg · 1,700 mm
    +10 kg · +700 mm headroom
    Payload used50%
    Reach used59%
  • Kawasaki · 6-axis · ±0.04 mm
    20 kg · 1,725 mm
    +10 kg · +725 mm headroom
    Payload used50%
    Reach used58%
  • Universal Robots · collaborative · ±0.1 mm
    20 kg · 1,750 mm
    +10 kg · +750 mm headroom
    Payload used50%
    Reach used57%
  • FANUC · 6-axis · ±0.03 mm
    20 kg · 1,811 mm
    +10 kg · +811 mm headroom
    Payload used50%
    Reach used55%
  • Doosan · collaborative · ±0.1 mm
    25 kg · 1,500 mm
    +15 kg · +500 mm headroom
    Payload used40%
    Reach used67%
  • Yaskawa · 6-axis · ±0.02 mm
    25 kg · 1,730 mm
    +15 kg · +730 mm headroom
    Payload used40%
    Reach used58%
  • Universal Robots · collaborative · ±0.1 mm
    30 kg · 1,300 mm
    +20 kg · +300 mm headroom
    Payload used33%
    Reach used77%
  • FANUC · 6-axis · ±0.02 mm
    25 kg · 1,831 mm
    +15 kg · +831 mm headroom
    Payload used40%
    Reach used55%
  • KUKA · 6-axis · ±0.05 mm
    20 kg · 3,101 mm
    +10 kg · +2,101 mm headroom
    Payload used50%
    Reach used32%
  • FANUC · 6-axis · ±0.03 mm
    50 kg · 2,050 mm
    +40 kg · +1,050 mm headroom
    Payload used20%
    Reach used49%
  • Yaskawa · 6-axis · ±0.03 mm
    50 kg · 2,061 mm
    +40 kg · +1,061 mm headroom
    Payload used20%
    Reach used49%
  • FANUC · paint · ±0.06 mm
    45 kg · 2,606 mm
    +35 kg · +1,606 mm headroom
    Payload used22%
    Reach used38%
  • ABB · 6-axis · ±0.06 mm
    60 kg · 2,050 mm
    +50 kg · +1,050 mm headroom
    Payload used17%
    Reach used49%
  • FANUC · 6-axis · ±0.04 mm
    70 kg · 2,050 mm
    +60 kg · +1,050 mm headroom
    Payload used14%
    Reach used49%
  • KUKA · 6-axis · ±0.05 mm
    70 kg · 2,101 mm
    +60 kg · +1,101 mm headroom
    Payload used14%
    Reach used48%
  • Kawasaki · 6-axis · ±0.06 mm
    80 kg · 2,100 mm
    +70 kg · +1,100 mm headroom
    Payload used13%
    Reach used48%
  • FANUC · 6-axis · ±0.03 mm
    80 kg · 2,230 mm
    +70 kg · +1,230 mm headroom
    Payload used13%
    Reach used45%
  • Yaskawa · 6-axis · ±0.03 mm
    88 kg · 2,236 mm
    +78 kg · +1,236 mm headroom
    Payload used11%
    Reach used45%
  • ABB · 6-axis · ±0.04 mm
    110 kg · 2,300 mm
    +100 kg · +1,300 mm headroom
    Payload used9%
    Reach used43%
  • ABB · palletizing · ±0.2 mm
    110 kg · 2,400 mm
    +100 kg · +1,400 mm headroom
    Payload used9%
    Reach used42%
  • KUKA · 6-axis · ±0.05 mm
    120 kg · 2,701 mm
    +110 kg · +1,701 mm headroom
    Payload used8%
    Reach used37%
  • FANUC · palletizing · ±0.05 mm
    140 kg · 2,850 mm
    +130 kg · +1,850 mm headroom
    Payload used7%
    Reach used35%
  • ABB · 6-axis · ±0.05 mm
    150 kg · 3,200 mm
    +140 kg · +2,200 mm headroom
    Payload used7%
    Reach used31%
  • FANUC · 6-axis · ±0.05 mm
    165 kg · 2,655 mm
    +155 kg · +1,655 mm headroom
    Payload used6%
    Reach used38%
  • Yaskawa · palletizing · ±0.5 mm
    160 kg · 3,159 mm
    +150 kg · +2,159 mm headroom
    Payload used6%
    Reach used32%
  • Comau · 6-axis · ±0.09 mm
    165 kg · 3,000 mm
    +155 kg · +2,000 mm headroom
    Payload used6%
    Reach used33%
  • Comau · collaborative · ±0.1 mm
    170 kg · 2,790 mm
    +160 kg · +1,790 mm headroom
    Payload used6%
    Reach used36%
  • Yaskawa · 6-axis · ±0.05 mm
    180 kg · 2,702 mm
    +170 kg · +1,702 mm headroom
    Payload used6%
    Reach used37%
  • Kawasaki · palletizing · ±0.5 mm
    180 kg · 3,255 mm
    +170 kg · +2,255 mm headroom
    Payload used6%
    Reach used31%
  • FANUC · palletizing · ±0.05 mm
    185 kg · 3,143 mm
    +175 kg · +2,143 mm headroom
    Payload used5%
    Reach used32%
  • Kawasaki · spot welding · ±0.06 mm
    200 kg · 2,597 mm
    +190 kg · +1,597 mm headroom
    Payload used5%
    Reach used39%
  • KUKA · 6-axis · ±0.06 mm
    210 kg · 2,696 mm
    +200 kg · +1,696 mm headroom
    Payload used5%
    Reach used37%
  • Yaskawa · spot welding · ±0.05 mm
    210 kg · 2,702 mm
    +200 kg · +1,702 mm headroom
    Payload used5%
    Reach used37%
  • Comau · 6-axis · ±0.08 mm
    220 kg · 2,701 mm
    +210 kg · +1,701 mm headroom
    Payload used5%
    Reach used37%
  • ABB · 6-axis · ±0.05 mm
    235 kg · 2,550 mm
    +225 kg · +1,550 mm headroom
    Payload used4%
    Reach used39%
  • Yaskawa · 6-axis · ±0.05 mm
    280 kg · 2,446 mm
    +270 kg · +1,446 mm headroom
    Payload used4%
    Reach used41%
  • KUKA · 6-axis · ±0.06 mm
    300 kg · 2,496 mm
    +290 kg · +1,496 mm headroom
    Payload used3%
    Reach used40%
  • KUKA · 6-axis · ±0.08 mm
    500 kg · 2,826 mm
    +490 kg · +1,826 mm headroom
    Payload used2%
    Reach used35%
  • KUKA · palletizing · ±0.15 mm
    570 kg · 3,339 mm
    +560 kg · +2,339 mm headroom
    Payload used2%
    Reach used30%
  • FANUC · 6-axis · ±0.1 mm
    700 kg · 2,832 mm
    +690 kg · +1,832 mm headroom
    Payload used1%
    Reach used35%
  • KUKA · 6-axis · ±0.1 mm
    1000 kg · 3,202 mm
    +990 kg · +2,202 mm headroom
    Payload used1%
    Reach used31%
  • FANUC · 6-axis · ±0.27 mm
    1700 kg · 4,683 mm
    +1690 kg · +3,683 mm headroom
    Payload used1%
    Reach used21%

Near misses

Within 20% on one axis; the other axis still clears the floor.

  • FANUC · delta · ±0.03 mm
    8 kg · 1,600 mm
    Payload short 2.0 kg
  • Universal Robots · collaborative · ±0.05 mm
    16 kg · 900 mm
    Reach short 100 mm

Specs come from each model’s verified datasheet fields. This is a sizing shortlist, not a cell design: end-effector mass, inertia, mounting, and duty cycle still decide whether an arm actually fits the job. Open a model page for the full sheet, browse the full catalog, or compare two arms.

How this shortlist works

This tool builds a sizing shortlist by comparing your minimum payload and reach floors against verified datasheet specs from our published robot catalog. It ranks arms that clear both floors by how little they oversize the job, then flags close calls that just miss one axis.

How matching works

You set a minimum payload in kilograms and a minimum reach in millimeters. Those two values are hard floors, so a robot only counts as a match when its rated payload meets or exceeds your payload floor and its reach meets or exceeds your reach floor. The chart amber handles let you drag both thresholds, and the Match count updates live as you move them.

Optional brand and robot class filters run before the floor check, so anything outside those filters drops from the pool first. Every spec in the comparison comes from the same verified datasheet fields shown on each robot model page. Nothing here is estimated on your behalf.

How ranking works

Matches are ranked by least oversizing, which we track as a waste score. The score is (payload minus needed payload) divided by needed payload, plus (reach minus needed reach) divided by needed reach, so a lower score means a tighter fit that still clears both floors. Ties break alphabetically by model name, and each match also shows its payload and reach headroom above your requirement.

Near-misses

A near-miss is a robot that meets one floor but falls short on the other by no more than 20 percent of that requirement. The axis that is not short must still clear its floor, so a near-miss is never short on both payload and reach at once. We surface these because a small floor adjustment or a lighter end effector sometimes brings a strong candidate into range, and near-misses are sorted by the smallest shortfall first.

What this tool does not do

This is a sizing shortlist, not a cell design or payload curve calculator. It does not model tool center point offset, wrist inertia, duty cycle, or how rated payload drops as the arm extends. Treat the results as a starting list to verify against full datasheets and your own application load case.

Worked examples

Here are three common ways technicians use the floors to shape a shortlist.

  1. 1. Light machine tending

    For a small machine tending cell handling light parts and a compact gripper, set payload near 5 kg and reach near 900 mm. The shortlist returns arms that clear both floors, ranked so the tightest fit sits on top instead of an oversized arm you do not need.

  2. 2. Mid payload packing and reach

    For case packing or light palletizing, raise the payload floor to about 20 kg and push reach past 1600 mm to cover the pallet footprint. The waste score keeps arms with huge extra reach lower in the list, so you can weigh headroom against cost.

  3. 3. Near-miss on one axis

    Say you need 10 kg and 1400 mm, and an arm is rated 10 kg but only 1300 mm. It misses reach by 100 mm, which is about 7 percent, so it appears as a near-miss rather than a match. Trimming your reach floor or shortening the tool may pull it into the hard matches.

Next steps

Open any model link to review the full datasheet in the robot catalog and confirm the specs against your load case. When two candidates line up, use the compare link to see them side by side before you shortlist. Start from the defaults of 10 kg payload and 1000 mm reach, then adjust the floors to your real requirement.

Attribution

Specs and match logic on this page are drawn from the same verified datasheet fields shown on each robot model page.

Last reviewed: 2026-07-21.

Edited by Mike Ramsey / Reliable Media.Editorial process